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Dec 22, 2014 10:33:37 GMT
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ive got a car that has a hydraulic clutch with no ajustable parts, it bites a bit lower than i would like ive replaced the master and slave in an effort to sort this
would there be any reason i cant cut the master push rod and thread it then fit the ends into a stud joiner so i can alter the rod a few mm ?
just cant get my head round how i would suss if the clutch is fully released with the pedal up
any ideas or thoughts
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91 golf g60, 89 golf 16v , 88 polo breadvan
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goldnrust
West Midlands
Minimalist
Posts: 1,872
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Dec 22, 2014 10:39:03 GMT
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Certainly all the cars I've had with hydraulic clutches have a threaded rod and lock nut behind the pedal, to allow adjustment similar to your idea.
If you do exend the push rod you will need to make sure that when the pedal is released that the master cylinder can return all the way to the top of it's travel, so make sure there's a few mm of slop in the pedal between it hitting it's stops, and when it starts pushing on the push rod and you should be ok. I believe if the master cylinder doesn't return all the way, then the self adjusting mechanism might not work properly.
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Dec 22, 2014 10:55:01 GMT
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cheers - that makes sense
thinking about it i think the pedal uses the m/c as its stop , with it unhooked it raises up much higher , i guess i need to make an ajustable stop too?
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Last Edit: Dec 22, 2014 11:26:49 GMT by steveo3002
91 golf g60, 89 golf 16v , 88 polo breadvan
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Dec 22, 2014 19:42:15 GMT
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There is something wrong. All you will be doing is hiding the problem. Best to sort it out properly. Could be release bearing is collapsing. Split engine and gearbox to check where the problem lies as you have already eliminated the hydraulics.
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Dec 22, 2014 20:49:38 GMT
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As comp said above,
but also, if you lengthen the rod all it will do is make the pedal in a different place. The stroke you use will be the same.
If as comp said its not a mechanical problem, the other better way is to decrease the size of the slave..
Watch out also when you are playing about with all of this, you don't then make the slave come out too much and push into the clutch too much.
OR
What car is it and what have you done so far?
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Dec 22, 2014 21:00:54 GMT
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lhd mk2 golf g60
ive fitted new slave , master , hose and bled it alot
i get what youre saying about it shouldnt need it and I'm masking some other issue , but with all the parts involved it could be a couple of mm diffrant no? why would some cars have the ajustment ? maybe vw are just cheap lol
what I'm planning to look for is when i have the pedal in the carpet , I'm gona pull the m/c rod and see if its at the end of its travel , if it is then yeah no point , but if theres still travel when the pedal is on the floor wouldnt it make sense to alter something so that i get the full travel of the master?
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91 golf g60, 89 golf 16v , 88 polo breadvan
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ChasR
RR Helper
motivation
Posts: 10,189
Club RR Member Number: 170
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Dec 22, 2014 21:45:19 GMT
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How did you bleed the master cylinder? Did you put up a thread about this before?
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Dec 22, 2014 21:52:26 GMT
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yeah ive asked previously when i was hoping it was air in the system
ive pressure bled it , reverse bled with a syringe , then tried it with the slave tied up high etc , I'm pretty sure its bled as its the same everytime
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91 golf g60, 89 golf 16v , 88 polo breadvan
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